MIL-DTL-44117B
TABLE VI. Visual examination of helmet shells prior to application of coating
Classification
Examination
Defect
Major
Minor
Helmet shell
Any fabric fibers visibly cut or raised on the shell body
(exterior and
except along edge
interior)
Seriously affecting appearance or serviceability.
101
Not seriously affecting appearance or serviceability
201
Any surface dent, depression, or area not smooth
Seriously affecting appearance or serviceability.
102
Not seriously affecting appearance or serviceability
202
Any delamination; pimple, or blister
103
Any evidence of cracking
Seriously affecting appearance or serviceability.
104
Not seriously affecting appearance or serviceability
203
Any evidence of dry spot, any area of non-resin flow or
other molding deficiency
Seriously affecting appearance or serviceability.
105
Not seriously affecting appearance or serviceability
204
Any cloth gap, any pit except those specified as permissible
(see 3.6.1.1.1, 3.6.1.1.2, and 3.6.1.2)
106
Any raised pleat or wrinkle or crease (groove) longer than
1/2 inch but less than 1 inch
205
Any raised pleat or wrinkle or any crease 1/2 inch or less in
length that is not smooth
206
Any raised pleat or wrinkle or any crease 1 inch or longer
107
Any permissible gap or pit not resin filled as specified (see
3.6.1.2)
207
Any unauthorized repair or reworking
108
Any evidence of metallic fasteners
109
Any benchmarks omitted or obliterated 1/
208
Any delamination of the shell material greater than 0.125
inch as a result of drilling
110
1/ Reference drawing 8-2-658 and 8-2-659.
4.4.2.5. Visual examination of inner helmet prior to installation of pads and headset. The inner
helmet shall be examined for the defects listed in Table VII. The lot shall be expressed in units of
inner helmets of one size only. The sample unit shall be one inner helmet prior to installation of
pads and headset. The inspection level shall be in the contract (see 6.2).
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